Good news is that we're done with the alignment of the ISS path. Pictures and details are to follow.
Then I reinstalled the last IFO REFL baffle right in front of the HAM2-HAM1 septum window. (The baffle was removed after marking the exact position using three temporary dog clamps on the ISI on day 1 because it was in the way, I was supposed to record that in alog 90158 but forgot. I'm absolutely sure that the position of the baffle was restored within 0.1mm of the original position.)
Bad news is the IFO REFL was clipped on that baffle. 00 mode flash isn't clipped that much but horizontal modes certainly are. That was not THAT surprising because the IMC alignment was/is not great (see my comment 90224). This looks to me that the uncontrolled degree of freedom of the IMC is wrong regardless of the reason why a huge alignment change had to be made to center the MC2 TRANS QPD.
Good news is the ISS path alignment is not impacted by that, at least greatly, because we made sure that the beam hit the right location of IM4 TRANS as well as ISS array QPD before we did anything in the ISS path. Note that the baffle clipping the beam is not in the ISS path.
In other words,
However, since we don't want to revisit HAM2 once we close it, I'd like to understand what's going on for the IMC/IFO alignment.
For location of things, refer to HAM2layout_annotated.png. Blue line = IMC reflection. Red line = IMC transmission. Orange line = IFO REFL rejected by the IFI. Green things are baffles (two-hole baffle and the last IFO REFL baffle are circled in green).
The alignment status at the start of Thursday morning:
The beam was very high on the two-hole baffles but was OK on the input hole of the ISS array. See alog 90237, see this picture as well as this, and this video. This just meant that we were shooting down the beam from the 1" lens toward the center of the array QPD.
Work done on Thursday:
We moved the beam down using the two pico mirrors such that ultimately the beam goes through the center of the input hole of the array and reasonably centered on QPD.
Detailed procedure was:
We have found no unexpected behavior here, I was surprised that the process was easy and things made sense given the difficulty people had in the past to improve alignment of the array in vacuum with the old unit. That's probably because the beam was already clipping back then.
The only thing was that the YAW actuator of the second pico mirror didn't have much range to start with even before we moved anything. At some point it didn't hit its end of the range but was close (2nd_pico_position_before.jpg). Since we need a healthy headroom for adjustment both ways, I relieved the pico by mechanically rotating the pico mirror assy (2nd_pico_position_after.jpg).
IFO REFL beam was clipping on the baffle: