TITLE: 05/07 Day Shift: 1430-2330 UTC (0730-1630 PST), all times posted in UTC
STATE of H1: Planned Engineering
INCOMING OPERATOR: None
SHIFT SUMMARY: The LVEA is now is laser hazard, HAM2 ISS swap and HAM3 cabling was started today.
LOG:
| Start Time | System | Name | Location | Lazer_Haz | Task | Time End |
|---|---|---|---|---|---|---|
| 13:55 | FAC | Kim | LVEA | N | Tech clean | 14:49 |
| 14:36 | VAC | Jordan | LVEA | N | Check on CP1 and HAM6 RGA | 15:25 |
| 15:37 | FAC | Kim | LVEA | YES | Tech clean | 17:12 |
| 15:50 | FAC | Ibrahim | Optics lab | N | Grab mounts | 16:37 |
| 16:11 | EPO | Mike, Mira | LVEA | N | Tour the LVEA | 16:55 |
| 16:23 | CAL | Tony | PCAL lab | N | Grab equipment | 16:38 |
| 16:24 | SUS | Rahul | LVEA | N | Look for tool pan at HAM2 | 16:29 |
| 16:32 | VAC | Jordan | LVEA | YES | Corner RGA work | 18:35 |
| 16:35 | FAC | Eric | Mezz | N | FAN1 work | 18:15 |
| 16:36 | ISS | Keita, Elenna | Optics Lab / LVEA | n / YES | ISS work | 19:11 |
| 16:38 | SQZ | Sheila | LVEA | N | SQZT7 work | 16:42 |
| 16:42 | SQZ | Tony | LVEA | N | Help Sheila, beam profiler | 19:24 |
| 16:44 | SQZ | Sheila | LVEA | YES | LazHaz transition then beam profiling | 19:24 |
| 16:59 | ISS | Rahul, Jennie | Opt Lab / LVEA | n / YES | ISS work | 19:09 |
| 17:02 | SQZ | Ryan S | LVEA | YES | Beam profiling | 19:24 |
| 17:17 | FAC | Kim | EX | n | Tech clean | 18:02 |
| 18:02 | FAC | Kim | EY | n | Tech clean | 19:23 |
| 18:18 | ContCont | Robert | LVEA | YES | BSC2 contamination control | 20:37 |
| 18:32 | EPO | Anna + film crew | LVEA | YES | Filming | 20:07 |
| 18:35 | ISS | Jenne | LVEA | YES | Locking JAC | 19:06 |
| 19:09 | EPO | Ibrahim | LVEA | YES | LVEA tour | 19:49 |
| 19:43 | SAF | LVEA IS LASER HAZARD | LVEA | Y | LVEA IS LASER HAZARD | 04:03 |
| 19:49 | SEI | Jim | EndY | N | Check out BRS-Y heater and wind fence | 21:01 |
| 20:34 | SUS | Betsy, Ibrahim | LVEA | Y | BBS cleaning cont. done at 22:25 | 22:56 |
| 20:38 | VAC | Jordan, Anna + film crew | LVEA | Y | X1 beamtube enclosure | 21:13 |
| 20:46 | ISC | Rahul, Elenna, Madi, Disha, Keita | LVEA | Y | ISS work HAM2, Disha Madi out @ 21:41, everyone except Keita 22:56 | 23:33 |
| 20:51 | EE | Fil | LVEA | Y | Cables by HAM3 | 22:17 |
| 20:53 | SAF | Richard | LVEA | Y | Check work by HAM2 | 21:04 |
| 21:12 | SQZ | Sheila, RyanS, Tony | LVEA | Y | SQZT7 beam profiling, Tony Ryan out at 22:30 | 22:55 |
| 21:13 | VAC | Jordan | LVEA | Y | RGA work by HAM6 | 22:45 |
| 21:22 | ISC | Jenne | LVEA | Y | Join/assist HAM2 crew | 21:49 |
| 21:31 | ISC | Jennie | LVEA | Y | HAM3 work | 22:30 |
| 22:25 | ISC | Jenne | LVEA | Y | HAM3 work | 23:30 |
| 22:43 | SUS | Betsy, Ibrahim | LVEA | Y | ITM cover | 23:43 |
| 22:51 | OPS | Corey | CER | Y | Grab a vacuum | 22:56 |
| 23:30 | IAS | Jason | LVEA | Y | FARO auto power off/on | 22:45 |
Jennie W, Jenne D, Keita K, Elenna C, Rahul K, Fil C, Jim W,
Summary: Today we started the replacement of the ISS array with its spare. JAC REFL PD was aligned and JAC locked but some problems encountered with MC2 which we need to fix so we can check the current ISS array alignment before removing it.
First part of day - JAC locking
Checking beam in HAM2.
Checking the beam coming towards MC3 with the flashes transmitted back through the IMC, Keita and co realised that the IMC and input beam from the JAC were not well aligned.
Jenne and I consulted with Jim and isolated the HAM1 chamber, plus reset the set points for the HAM2 CPS. This means that the residuals for HAM1 were low but both HAM2 and 3 which have their ISIs locked, are out of nominal alignment, ie. higher in pitch and lower in yaw than their nominal.
The positions we want for MC2 to put compensate for the ISI relative alignment change are M1-OPTICALIGN_OFFSEt_P = 864/858
M1-OPTICALIGN_OFFSET_Y = -451.5/-354.5
The positions we want for MC3 are M1-OPTICALIGN_OFFSEt_P = 417
M1-OPTICALIGN_OFFSET_Y = -185.4/-190.6
The positions we want for MC1 are M1-OPTICALIGN_OFFSEt_P = -686
M1-OPTICALIGN_OFFSET_Y = 1352/1358
Unfonrtunately while trying to align MC2 we encountered some problems with the suspension so that is in the process of being debugged. Possible culprit is the D6 feedthrough swap last Thursday on HAM3 as MC2 top mass osems changed a lot that day. Left record of values we need to align osems to above so we can come back to this when we have fixed MC2 problems.
ISS Array
In the meantime Keita, Rahul and Elenna opened the box with the new ISS unit in the clean room and prepared to swap out the base with the one in chamber (our new unit is set for L1 beam height). To do this thye had to removed the blue glass beam dumps to reach the 1/4-20 screws at the four corners of the middle ISS mounting plate.
(Jordan V., Dave B., Gerardo M.)
The internal pressure to CP1 turned around overnight signaling that the process of emptying the trap is complete, now we'll continue to monitor and pump on the cryotrap volume.until good pressure is achieved.
A side note, I manually turned off the CC for PT114B last night at 9:44 pm (local time) as the pressure was rising a bit high, then turned it back on this morning at 5:33 am local time.
Attached is a snapshot of one day trend data of pressure behavior regarding the soft regeneration for CP1.
Process started here.
(Jordan, Travis, Gerardo)
CP1 soft regeneration update, CP1 pumpdown continues, system is currently pumped down by the SS500 cart, one turbo pump and one scroll pump. Yesterday we visited the sensing line and we injected high purity nitrogen gas, we removed the lower sensing line near the Rosemount sensor to be able to inject the nitrogen gas, no issue introducing the gas, lower sensing line appears clear.
To be done, leak check CP1.
Attached is a plot of the pressure internal to CP1, the plot is for the total ongoing soft regeneration.
(Jordan, Gerardo)
We leak checked CP1, specifically the bi-braze joints, we introduced He to both sensing lines (we disconnected the lines before the 3 way valve -X marks the spot - , this is less disruption to the shape of the metal tubing lines), we started with the bottom or low sensing line, we introduced 1 psi of flow into the line for about 35 seconds, no signal was detected by the leak detector attached to the exhaust of the turbo pump. We did the same test with the high sensing line, no signal was detected. Since we had the setup on hand we also decided to spray all the bellows, given that now they are free of ice, sprayed helium for about 35+ seconds, no signal was detected by the leak detector at any of the points sprayed.
During all the tests performed the He background at the leak detector was 1.0X10-10 Torr*L/Sec.
CP1 pumpdown continues, no issues to report. However, we had the aux-cart connected to the GV5 annulus trip, but we don't know how it happened, we noted only one tiny slithery critter around the area.
Attached is a plot of the total pumpdown.
TITLE: 05/07 Day Shift: 1430-2330 UTC (0730-1630 PST), all times posted in UTC
STATE of H1: Planned Engineering
OUTGOING OPERATOR: None
CURRENT ENVIRONMENT:
SEI_ENV state: MAINTENANCE
Wind: 5mph Gusts, 2mph 3min avg
Primary useism: 0.02 μm/s
Secondary useism: 0.26 μm/s
QUICK SUMMARY:
The baffle on the +Y, +X wall of HAM2 has to be moved in order to enter the MC tube from the +Y door of HAM2. I readjusted it after it was moved, but, in case I am not around, the important thing is that it stick out about 2 cm from the tube wall. This means that the upper and lower corners of the baffle stick out past the wall of the beam tube just a tiny bit. I attach the photo from the original log, 75688, to demonstrate this.
Ibrahim, Betsy, Rahul
First contact was successfully poured on BBS01 AR side. Pictures below.
tagging for photos.
I brought a hand held dust monitor into the MC tube when I was taking beam spot photos in support of baffling in HAM3. With gentle steps (soft impact between chamber floor and boot) and fully counting 1001, 1002, I could keep the level well under 100 particles >0.5um per cubic foot. Speeding up increases the level dramatically. I found a few large particles under the HAM2 ISI, but I did not wipe under there for fear of suspending smaller particles. I think that the best thing we can do for dust is to learn to move slowly when we are in chamber.
Ibrahim, Betsy, Rahul, GariLynn
Following AR side first contact removal, we did our first flashlight inspection of the AR side (S2) of the optic. We found that there were 4 spots of varying size all under 1mm, perfectly circular. They seem to look like water (look at image). We contacting COC (GariLynn), who informed us this may be some coating defect. Nontheless, we tried cleaning it.
There are 2 smaller spots on the side of the optic (see image). There are 2 other spots near the center, with one being pretty dead on-center.
First, we used acetone with a cotton swab to wet two spots (the ones on the side). This didn't work and the spots were still there.
Second, we followed T1800350 to clean two spots with water, then immediately apply first contact. This didn't work either.
We will continue to clean spots with water tomorrow. Images below.
TITLE: 05/06 Day Shift: 1430-2330 UTC (0730-1630 PST), all times posted in UTC
STATE of H1: Planned Engineering
SHIFT SUMMARY: Lots of work being done in the LVEA. Scaffolding was erected around GV7, the BBS is here and getting magnets bonded and cleaned, the IAS team is finishing final shots on the old BS, CP1 is still warm, SPI plate was put onto HAM2, and more!
LOG:
| Start Time | System | Name | Location | Lazer_Haz | Task | Time End |
|---|---|---|---|---|---|---|
| 14:51 | FAC | Kim | LVEA | n | Tech clean | 16:42 |
| 15:17 | FAC/VAC | Randy | LVEA | n | Prep for scaffold build around GV7 | 18:56 |
| 15:31 | FAC/VAC | Eric | LVEA | n | GV7 scaffold build | 18:56 |
| 15:38 | FAC/VAC | Chris | LVEA | n | GV7 scaffolding build | 18:56 |
| 15:59 | VAC | Jordan | LVEA | n | Check on CP1 and HAM6 RGA | 16:07 |
| 16:16 | ISC | Elenna | Opt lab | n | OMC BHSS work | 17:52 |
| 16:43 | SPI | Jeff | Opt Lab, LVEA | n | SPI ISIJ board install | 19:34 |
| 16:47 | PEM | Robert, Jim | LVEA | n | HAM2/3 chamber work and contamination checks | 19:27 |
| 17:01 | SUS | Oli | CR/LVEA | n | BS health check | 17:52 |
| 17:16 | FAC | Kim | LVEA | n | Tech clean | 17:54 |
| 17:16 | IAS/SUS | Betsy, Jason, Ryan C, Stephen, Rahul, Ibrahim | LVEA | n | IAS and SUS work (Betsy out @ 1910, Ibrahim/Rahul out 1930) | 20:44 |
| 17:25 | CDS | Erik | CER | n | CDS laptops | 17:29 |
| 18:43 | - | Richard | LVEA | n | Check in on crews | 18:45 |
| 19:59 | CDS | Fil, Jackie | MER, LVEA | n | MER cleanup, HAM6 rack work | 22:30 |
| 20:00 | VAC | Gerardo | LVEA | n | Check on CP1 | 20:45 |
| 20:09 | VAC | Jordan | LVEA | n | CS RGA work (HAM4 area +X) | 22:05 |
| 20:33 | SUS | Rahul, Ibrahim | LVEA | n | BBS bonding (Rahul out @ 23:26) | 00:07 |
| 20:37 | SUS | Betsy | LVEA | n | BBS and IAS check ins | 20:44 |
| 20:39 | FAC | Randy | LVEA | n | Cleanup around GV7 area | 21:46 |
| 20:53 | VAC | Gerardo | LVEA | n | Joining Jordan with the RGA | 22:05 |
| 21:02 | SUS | Betsy | LVEA | n | BBS work | 23:58 |
| 21:02 | CDS/SEI | Patrick | MER | n | Reimaging HEPI computer | 22:26 |
| 21:06 | - | Richard | LVEA | n | Check on crews | 21:46 |
| 21:23 | ISC | Elenna, Oli | Opt Lab | YES | BHSS OMC testing | 00:23 |
| 21:24 | TCS | Camilla | LVEA, Opt Lab | n | Clean up | 21:30 |
| 21:45 | IAS | Jason, Ryan C, Stephen | LVEA | n | BS alignment | 00:45 |
| 21:46 | SUS | Tom | LVEA | n | Check in with BBS crew | 21:53 |
| 22:00 | PEM | Robert | LVEA | n | HAM2/3 pictures and stray light | 23:18 |
| 22:10 | PEM | Tony | LVEA | n | HAM2/3 | 23:18 |
| 23:22 | PCAL | Tony | PCAL lab | n | Retrieving beam profiler | 00:22 |
J. Kissel, J. Warner ECR: E2400026 WPs: 13237, LHO:13238 Final Design Doc: T2400145 Relevant Systems Level Drawings: . Mechanical Assemblies :: ISIJ Reflector D2400102 :: HAM Table Baffles D1700335 :: HAM2 Systems Layout D0901083 (not yet-inclusive-of-SPI) . Electronics Wiring Diagram . Cable Routing In-vac Cable Routing Plan from G2401479 (pages ) . Flange Layout D1002873-v11 Executive summary: - Removed ISIJ +X-side, center, HAM2 ISI table baffle from D1700265-v4 Type 2 :: Bracket mounting bolts left screwed into ISI optical table for this will eventually become a D1700265-v4 Type 3 and remounted. - Installed ISIJ Reflector + QPD Assembly D2400102 on +X ISI side wall (D071057-v2), with its shroud (D2500030) in place :: We didn't weigh it, but the SW Assembly predicts a mass of 1.96 [kg], which we can likely round up to 2.0 [kg] with the shroud installed. - Routed and connected QPD read-out cable system to D3 flange, F10 spigot. - Routed and connected picomotor cable system to existing D1101515 quadrupus leg Cable #3, J4 :: Cable #4, J5 is connected to IO PM5 mirror, Cables #2 J3 and #1 J2 were reset in neat coil with connectors floating to avoid electrical grounding as before. - Nudged make-shift baffle system using D1700261 ballast mass baffle mounted vertically on the +X / +Y / Beam Height corner of the chamber wall upon entry into beamtube. :: the will DEFINITELY need a technically-minded reset. In at 10:30a PT and out by 12:30a PT. It's so lovely when everything goes to plan! Pictures and further info to follow in the comments below.
Removing Center ISI Table Baffle Not much to say more here -- removal was easy. We tried "just" removing the panel using the the coated/capped screws, but these didn't budget upon several attempts with Jim's fingers and grunts. So, elected to fight that battle outside the chamber and removed the whole assembly at the table mounting point. The full assembly is wrapped in dry-wipes, foil, and ameristat bagged and in Mitch's office while it waits for the Type 03 version of the panel to come out of clean-n-bake.
Installation of ISIJ Reflector itself Also not much to say, other than the great joy that the drawings of the D071057-v2 ISI Side Wall have the irregular positions of the 1/4-20 utility holes accurate enough that Bram's CAD-informed-only mounting holes for the ISIJ reflector's baseplate of the reflector lined up without issue. *phew* Also -- the D2400102 drawing doesn't highlight which length 1/4-20 bolt should be used for mounting, so we used 1/4"-20 x 0.625"L (5/8"), which was "just enough." Pictures from the main entry are the best "big picture" views, but here I attach a few more in case the need arises.
QPD Cable Routing
We didn't get dedicated pictures of this QPD cable routing but,
- it follows the plan on page 22 of In-vac Cable Routing Plan posted to G2401479-v3,
- You can see the ST1 portion of it well-enough in the above pictures,
- Jim did the routing, so I trust that there's a healthy loop in the jump from ST1 to ST0, and
- I attach a picture here of the record that we've connected it to D3-F10, and a copy of the "F-Type" (D2000225-v1) counting from page 18 of the above mentioned cable routing plan.
Picomotor Cable Routing BEFORE INSTALL Just because we knew little about the details of this cable system ahead of time given how ancient the PM5 picomotor actuated mirror system, I got a lot of good "before" pictures. Mostly, I confirm that PM5 does use the Cable #4 J5 leg of the D1101515 quadrupus, and all the other legs were neatly cable-tied up and away.
Picomotor Cable Routing AFTER INSTALL Here're photos of the routing of the two 72 [in] length D2400316 picomotor extension cables connected in series and routed to all the way around from the ISIJ reflector on the +X face to the -X / +Y corner of the table where CB-9 and the D1101515 quadrupus lives. I paid particular attention to the connectors and made sure they were left floating and not shorting to anything metal. I also re-bundled up Cable #2 J3 and Cable #1 J2 in coil similar to the before pictures, again ensuring that the connectors are floating in both space and electrical connection.
The Nudged Chamber Wall Baffle Some pictures of the baffle that we nudged that will likely need re-alignment.
tagging for photos.
On the new channel assignment of HAM2's SPI ISIJ picomotor, and why I'm confident it's CH7: Per D1000581-v13, page 13 and then D1900511-v12 page 17, I'm quite confident that the quadrupus cable and up in CH5-8 of the controller on IOT2L, called "PICOMOTOR 5" in D1900511, which I guess becomes "Picomotor B / Slot 2" on page 2 of the ECAT System Diagram D1100683-v11. This is corroborated with opening up the picomotor MEDM screen -- sitemap > LSC > picomotors > "HAM 2 + oplev" button (that has "controller 5" and "PICO B" next to it), and clicking through the channels and seeing that CH8 is called "PSL ISS QPD/PD (PM5)." Here's a labeled picture that makes things more clear.
Belated aLOG on in-vac cable routing of the ISIJ QPD A PD and serial number assignments:
Path PD Name PD SN Monopus D9-to-D25 Monopus
|----------D2600002--------|
D1600083 Type 3 D2400340 D2300128
OL ISIJ QPD A S2401092 S2500517 S2500511
Robert, Mitchell
During HAM3 chamber work yesterday the lower panel of the MCB2 panel was removed. This was needed for a clear path for the SPI. There were concerns that the removal would be difficult. The tolerence on the holes in the panels put strain and binding pressure on the screws going into the gussets. A few of the screws needed to gentle coaxing with patience and some Isopropal alcohol. Eventually they all came out without breaking or seizing. No pictures of the removal process were taken.
Pictures of the baffles added to HAM3 will be documented in a different alog.
The chillers have been turned on at the mid stations for the season.
FAMIS 28773
pH of PSL chiller water was measured to be between 10.0 and 10.5 according to the color of the test strip.
The MC2 SW WD tripped due to chamber activity, but not the sus WD. Oli let me know that the SWWD threshold is set a bit too low, and that the suspension itself looks ok, so I've bypassed the SWWD for now so we can keep the suspension damped if possible.
About the installed unit.
New ISS unit is SN1202965 with a base D1101073 (ALIGO IO PSL ISS PD L1 BASE).
Our plan was/is to reuse the base that is already in chamber, D1101074 (ALIGO IO PSL ISS PD H1 BASE), together with the strain relief assemby. (FYI, there's also supposed to be an obsolete base D1101075, ALIGO IO PSL ISS PD H2 BASE.) In other words, in the first attachment, the parts outlined in red will stay in chamber, only the blue part will be replaced.
One complication is to make sure that the SMP cables are connected to the PDs in correct polarity, otherwise the PDs will be forward-biased and damaged. However, it turns out that array PDs in the new one we're installing and the old one in chamber are all angled in a consistent manner that, seen from the back of the PDs, cathode is to the left and anode is to the right. See the 2nd (new unit) and the 3rd/4th picture (old one). This means that we don't have to use tags or anything to ID SMP cables, all we need to do is to make sure that the cables won't fall out of the strain relief. Once the main body of the array (PD array and QPD) is swapped, we can just connect cables based on the position of the strain relief holes they're in.
A note about misalignment of the IMC seen from inside HAM2.
We did not see "flashes" because it didn't flash at all. We were able to see the MC1 transmission and the return beam after one round trip inside the IMC, and the latter was more than 1" higher than the former. There was also YAW difference. All in all two beams were about 1.5" apart. MC1 transmission beam position looked OK.
This was eventually traced back to the problem of MC2 top OSEMs, which will be alog-ed by somebody else.
tagging for photos